Merge pull request #49503 from rohitwaghchaure/feat-allow-to-transfer-additonal-materials

Feat allow to transfer additional materials

erpnext/manufacturing/doctype/manufacturing_settings/manufacturing_settings.json

@@ -24,6 +24,9 @@
   "overproduction_percentage_for_sales_order",
   "column_break_16",
   "overproduction_percentage_for_work_order",
+  "section_break_xhtl",
+  "transfer_extra_materials_percentage",
+  "column_break_kemp",
   "job_card_section",
   "add_corrective_operation_cost_in_finished_good_valuation",
   "enforce_time_logs",
@@ -243,13 +246,28 @@
    "fieldname": "enforce_time_logs",
    "fieldtype": "Check",
    "label": "Enforce Time Logs"
+  },
+  {
+   "fieldname": "section_break_xhtl",
+   "fieldtype": "Section Break",
+   "label": "Extra Material Transfer"
+  },
+  {
+   "fieldname": "column_break_kemp",
+   "fieldtype": "Column Break"
+  },
+  {
+   "description": "The user will be able to transfer additional materials from the store to the Work in Progress (WIP) warehouse.",
+   "fieldname": "transfer_extra_materials_percentage",
+   "fieldtype": "Percent",
+   "label": "Transfer Extra Raw Materials to WIP (%)"
   }
  ],
  "icon": "icon-wrench",
  "index_web_pages_for_search": 1,
  "issingle": 1,
  "links": [],
- "modified": "2025-05-16 11:23:16.916512",
+ "modified": "2025-09-08 19:48:31.726126",
  "modified_by": "Administrator",
  "module": "Manufacturing",
  "name": "Manufacturing Settings",

erpnext/manufacturing/doctype/manufacturing_settings/manufacturing_settings.py

@@ -35,6 +35,7 @@ class ManufacturingSettings(Document):
 		overproduction_percentage_for_sales_order: DF.Percent
 		overproduction_percentage_for_work_order: DF.Percent
 		set_op_cost_and_scrap_from_sub_assemblies: DF.Check
+		transfer_extra_materials_percentage: DF.Percent
 		update_bom_costs_automatically: DF.Check
 		validate_components_quantities_per_bom: DF.Check
 	# end: auto-generated types

erpnext/manufacturing/doctype/work_order/test_work_order.py

@@ -3005,6 +3005,36 @@ class TestWorkOrder(IntegrationTestCase):
 			wo.operations[3].planned_start_time, add_to_date(wo.operations[1].planned_end_time, minutes=10)
 		)
 
+	def test_allow_additional_material_transfer(self):
+		from erpnext.stock.doctype.stock_entry.test_stock_entry import (
+			make_stock_entry as make_stock_entry_test_record,
+		)
+
+		frappe.db.set_single_value("Manufacturing Settings", "transfer_extra_materials_percentage", 50)
+		wo_order = make_wo_order_test_record(planned_start_date=now(), qty=2)
+		for row in wo_order.required_items:
+			make_stock_entry_test_record(
+				item_code=row.item_code,
+				target=row.source_warehouse,
+				qty=row.required_qty * 2,
+				basic_rate=100,
+			)
+
+		stock_entry = frappe.get_doc(make_stock_entry(wo_order.name, "Material Transfer for Manufacture", 2))
+		stock_entry.insert()
+		stock_entry.submit()
+
+		wo_order.reload()
+		self.assertEqual(wo_order.material_transferred_for_manufacturing, 2)
+
+		stock_entry = frappe.get_doc(make_stock_entry(wo_order.name, "Material Transfer for Manufacture", 1))
+		stock_entry.insert()
+		stock_entry.submit()
+
+		wo_order.reload()
+		self.assertEqual(wo_order.material_transferred_for_manufacturing, 3)
+		frappe.db.set_single_value("Manufacturing Settings", "transfer_extra_materials_percentage", 0)
+
 
 def make_stock_in_entries_and_get_batches(rm_item, source_warehouse, wip_warehouse):
 	from erpnext.stock.doctype.stock_entry.test_stock_entry import (

erpnext/manufacturing/doctype/work_order/work_order.js

@@ -732,6 +732,19 @@ erpnext.work_order = {
 					let pending_to_transfer = frm.doc.required_items.some(
 						(item) => flt(item.transferred_qty) < flt(item.required_qty)
 					);
+
+					let transfer_extra_materials_percentage =
+						frm.doc.__onload?.transfer_extra_materials_percentage;
+					let allowed_qty = 0;
+					let transfer_extra_materials = false;
+					if (!pending_to_transfer && transfer_extra_materials_percentage) {
+						allowed_qty = frm.doc.qty + (transfer_extra_materials_percentage / 100) * frm.doc.qty;
+
+						if (allowed_qty > frm.doc.material_transferred_for_manufacturing) {
+							transfer_extra_materials = true;
+						}
+					}
+
 					if (pending_to_transfer && frm.doc.status != "Stopped") {
 						frm.has_start_btn = true;
 						frm.add_custom_button(__("Create Pick List"), function () {
@@ -742,6 +755,14 @@ erpnext.work_order = {
 							erpnext.work_order.make_se(frm, "Material Transfer for Manufacture");
 						});
 						start_btn.addClass("btn-primary");
+					} else if (transfer_extra_materials && allowed_qty) {
+						let qty = allowed_qty - flt(frm.doc.material_transferred_for_manufacturing);
+
+						if (qty > 0) {
+							frm.add_custom_button(__("Transfer Extra Material"), function () {
+								erpnext.work_order.make_se(frm, "Material Transfer for Manufacture", qty);
+							});
+						}
 					}
 				}
 			}
@@ -967,19 +988,35 @@ erpnext.work_order = {
 		});
 	},
 
-	make_se: function (frm, purpose) {
-		this.show_prompt_for_qty_input(frm, purpose)
-			.then((data) => {
-				return frappe.xcall("erpnext.manufacturing.doctype.work_order.work_order.make_stock_entry", {
+	make_se: function (frm, purpose, qty) {
+		if (qty) {
+			frappe
+				.xcall("erpnext.manufacturing.doctype.work_order.work_order.make_stock_entry", {
 					work_order_id: frm.doc.name,
 					purpose: purpose,
-					qty: data.qty,
+					qty: qty,
+				})
+				.then((stock_entry) => {
+					frappe.model.sync(stock_entry);
+					frappe.set_route("Form", stock_entry.doctype, stock_entry.name);
 				});
-			})
-			.then((stock_entry) => {
-				frappe.model.sync(stock_entry);
-				frappe.set_route("Form", stock_entry.doctype, stock_entry.name);
-			});
+		} else {
+			this.show_prompt_for_qty_input(frm, purpose)
+				.then((data) => {
+					return frappe.xcall(
+						"erpnext.manufacturing.doctype.work_order.work_order.make_stock_entry",
+						{
+							work_order_id: frm.doc.name,
+							purpose: purpose,
+							qty: data.qty,
+						}
+					);
+				})
+				.then((stock_entry) => {
+					frappe.model.sync(stock_entry);
+					frappe.set_route("Form", stock_entry.doctype, stock_entry.name);
+				});
+		}
 	},
 
 	create_pick_list: function (frm, purpose = "Material Transfer for Manufacture") {

erpnext/manufacturing/doctype/work_order/work_order.py

@@ -149,6 +149,7 @@ class WorkOrder(Document):
 		self.set_onload("material_consumption", ms.material_consumption)
 		self.set_onload("backflush_raw_materials_based_on", ms.backflush_raw_materials_based_on)
 		self.set_onload("overproduction_percentage", ms.overproduction_percentage_for_work_order)
+		self.set_onload("transfer_extra_materials_percentage", ms.transfer_extra_materials_percentage)
 		self.set_onload("show_create_job_card_button", self.show_create_job_card_button())
 		self.set_onload(
 			"enable_stock_reservation",
@@ -485,6 +486,13 @@ class WorkOrder(Document):
 
 			qty = self.get_transferred_or_manufactured_qty(purpose)
 
+			if not allowance_percentage and purpose == "Material Transfer for Manufacture":
+				allowance_percentage = flt(
+					frappe.db.get_single_value(
+						"Manufacturing Settings", "transfer_extra_materials_percentage"
+					)
+				)
+
 			completed_qty = self.qty + (allowance_percentage / 100 * self.qty)
 			if qty > completed_qty:
 				frappe.throw(

erpnext/stock/doctype/stock_entry/stock_entry.py

@@ -2640,10 +2640,16 @@ class StockEntry(StockController):
 			frappe.db.get_single_value("Manufacturing Settings", "overproduction_percentage_for_work_order")
 		)
 
+		transfer_extra_materials_percentage = flt(
+			frappe.db.get_single_value("Manufacturing Settings", "transfer_extra_materials_percentage")
+		)
+
 		to_transfer_qty = flt(self.pro_doc.material_transferred_for_manufacturing) + flt(
 			self.fg_completed_qty
 		)
 		transfer_limit_qty = max_qty + ((max_qty * overproduction_percentage) / 100)
+		if transfer_extra_materials_percentage:
+			transfer_limit_qty = max_qty + ((max_qty * transfer_extra_materials_percentage) / 100)
 
 		if transfer_limit_qty >= to_transfer_qty:
 			allow_overproduction = True
@@ -2693,11 +2699,22 @@ class StockEntry(StockController):
 		else:
 			wip_warehouse = None
 
+		transfer_extra_materials_percentage = flt(
+			frappe.db.get_single_value("Manufacturing Settings", "transfer_extra_materials_percentage")
+		)
+
 		for d in work_order.get("required_items"):
 			if consider_job_card and (d.item_code not in job_card_items):
 				continue
 
+			additional_qty = 0.0
+			if transfer_extra_materials_percentage:
+				additional_qty = transfer_extra_materials_percentage * flt(d.required_qty) / 100
+
 			transfer_pending = flt(d.required_qty) > flt(d.transferred_qty)
+			if additional_qty:
+				transfer_pending = (flt(d.required_qty) + additional_qty) > flt(d.transferred_qty)
+
 			can_transfer = transfer_pending or (backflush_based_on == "Material Transferred for Manufacture")
 
 			if not can_transfer: