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fix: consumed operation cost calculation (backport #54858) (#55133)

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Co-authored-by: Mihir Kandoi <kandoimihir@gmail.com>
fix: consumed operation cost calculation (#54858)
This commit is contained in:
mergify[bot]
2026-05-21 10:33:43 +00:00
committed by GitHub
parent e630ab64eb
commit dfc91441b4
11 changed files with 362 additions and 72 deletions
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4
erpnext/controllers/status_updater.py
View File

@@ -281,10 +281,10 @@ class StatusUpdater(Document):
# get unique transactions to update
for d in self.get_all_children():
if hasattr(d, "qty") and d.qty < 0 and not self.get("is_return"):
if hasattr(d, "qty") and flt(d.qty) < 0 and not self.get("is_return"):
frappe.throw(_("For an item {0}, quantity must be positive number").format(d.item_code))
if hasattr(d, "qty") and d.qty > 0 and self.get("is_return"):
if hasattr(d, "qty") and flt(d.qty) > 0 and self.get("is_return"):
frappe.throw(_("For an item {0}, quantity must be negative number").format(d.item_code))
if (

47
erpnext/manufacturing/doctype/bom/bom.py
View File

@@ -1638,12 +1638,12 @@ def add_non_stock_items_cost(stock_entry, work_order, expense_account, job_card=
)
def add_operating_cost_component_wise(
stock_entry, work_order=None, consumed_operating_cost=None, op_expense_account=None, job_card=None
):
def add_operating_cost_component_wise(stock_entry, work_order=None, op_expense_account=None, job_card=None):
if not work_order:
return False
from erpnext.stock.doctype.stock_entry.stock_entry import get_consumed_operating_cost
cost_added = False
for row in work_order.operations:
if job_card and job_card.operation_id != row.name:
@@ -1661,18 +1661,32 @@ def add_operating_cost_component_wise(
},
)
consumed_operating_cost = (
get_consumed_operating_cost(work_order.name, stock_entry.bom_no, row.name) or []
)
for wc in workstation_cost:
expense_account = (
get_component_account(wc.operating_component, stock_entry.company) or op_expense_account
)
consumed_op_cost = next(
(
cost
for cost in consumed_operating_cost
if cost.get("operating_component") == wc.operating_component
),
{},
)
actual_cp_operating_cost = flt(
flt(wc.operating_cost) * flt(flt(row.actual_operation_time) / 60.0) - consumed_operating_cost,
flt(wc.operating_cost) * flt(flt(row.actual_operation_time) / 60.0)
- flt(consumed_op_cost.get("consumed_cost")),
row.precision("actual_operating_cost"),
)
per_unit_cost = flt(actual_cp_operating_cost) / flt(row.completed_qty - work_order.produced_qty)
remaining_qty = row.completed_qty - consumed_op_cost.get("consumed_qty", 0)
per_unit_cost = actual_cp_operating_cost / (remaining_qty or 1)
operating_cost = per_unit_cost * stock_entry.fg_completed_qty
if per_unit_cost:
if actual_cp_operating_cost:
stock_entry.append(
"additional_costs",
{
@@ -1680,8 +1694,14 @@ def add_operating_cost_component_wise(
"description": _("{0} Operating Cost for operation {1}").format(
wc.operating_component, row.operation
),
"amount": per_unit_cost * flt(stock_entry.fg_completed_qty),
"amount": flt(
min(operating_cost, actual_cp_operating_cost),
frappe.get_precision("Landed Cost Taxes and Charges", "amount"),
),
"has_operating_cost": 1,
"operation_id": row.name,
"operating_component": wc.operating_component,
"qty": min(remaining_qty, stock_entry.fg_completed_qty),
},
)
@@ -1699,17 +1719,15 @@ def get_component_account(parent, company):
def add_operations_cost(stock_entry, work_order=None, expense_account=None, job_card=None):
from erpnext.stock.doctype.stock_entry.stock_entry import (
get_consumed_operating_cost,
get_operating_cost_per_unit,
get_remaining_operating_cost,
)
operating_cost_per_unit = get_operating_cost_per_unit(work_order, stock_entry.bom_no)
remaining_operating_cost = get_remaining_operating_cost(work_order, stock_entry.bom_no)
if operating_cost_per_unit:
if remaining_operating_cost:
cost_added = add_operating_cost_component_wise(
stock_entry,
work_order,
get_consumed_operating_cost(work_order.name, stock_entry.bom_no),
expense_account,
job_card=job_card,
)
@@ -1720,7 +1738,10 @@ def add_operations_cost(stock_entry, work_order=None, expense_account=None, job_
{
"expense_account": expense_account,
"description": _("Operating Cost as per Work Order / BOM"),
"amount": operating_cost_per_unit * flt(stock_entry.fg_completed_qty),
"amount": flt(
remaining_operating_cost * stock_entry.fg_completed_qty,
frappe.get_precision("Landed Cost Taxes and Charges", "amount"),
),
"has_operating_cost": 1,
},
)

6
erpnext/manufacturing/doctype/job_card/job_card.json
View File

@@ -1,5 +1,6 @@
{
"actions": [],
"allow_bulk_edit": 1,
"autoname": "naming_series:",
"creation": "2026-03-31 21:06:16.282931",
"doctype": "DocType",
@@ -155,6 +156,7 @@
"fieldname": "wip_warehouse",
"fieldtype": "Link",
"label": "WIP Warehouse",
"link_filters": "[[\"Warehouse\",\"disabled\",\"=\",0],[\"Warehouse\",\"is_group\",\"=\",0]]",
"mandatory_depends_on": "eval:!doc.finished_good || doc.skip_material_transfer === 0 || (doc.skip_material_transfer && doc.backflush_from_wip_warehouse)",
"options": "Warehouse"
},
@@ -506,6 +508,7 @@
"fieldname": "target_warehouse",
"fieldtype": "Link",
"label": "Target Warehouse",
"link_filters": "[[\"Warehouse\",\"disabled\",\"=\",0],[\"Warehouse\",\"is_group\",\"=\",0]]",
"mandatory_depends_on": "eval:doc.track_semi_finished_goods",
"options": "Warehouse"
},
@@ -518,6 +521,7 @@
"fieldname": "source_warehouse",
"fieldtype": "Link",
"label": "Source Warehouse",
"link_filters": "[[\"Warehouse\",\"disabled\",\"=\",0],[\"Warehouse\",\"is_group\",\"=\",0]]",
"options": "Warehouse"
},
{
@@ -627,7 +631,7 @@
"grid_page_length": 50,
"is_submittable": 1,
"links": [],
"modified": "2026-03-31 21:06:48.987740",
"modified": "2026-05-12 12:17:17.750857",
"modified_by": "Administrator",
"module": "Manufacturing",
"name": "Job Card",

237
erpnext/manufacturing/doctype/job_card/test_job_card.py
View File

@@ -1080,6 +1080,243 @@ class TestJobCard(ERPNextTestSuite):
self.assertEqual(s.items[3].item_code, "_Test Item")
self.assertEqual(s.items[3].transfer_qty, 2)
@ERPNextTestSuite.change_settings(
"Manufacturing Settings", {"overproduction_percentage_for_work_order": 100}
)
def test_operating_cost_with_overproduction(self):
from erpnext.manufacturing.doctype.routing.test_routing import (
create_routing,
setup_bom,
setup_operations,
)
from erpnext.manufacturing.doctype.work_order.work_order import make_job_card
from erpnext.manufacturing.doctype.work_order.work_order import (
make_stock_entry as make_stock_entry_for_wo,
)
from erpnext.stock.doctype.item.test_item import make_item
from erpnext.stock.doctype.warehouse.test_warehouse import create_warehouse
workstation = make_workstation(
workstation_name="Test Workstation for Overproduction", hour_rate_rent=10, hour_rate_labour=10
)
operations = [
{"operation": "Test Operation 1", "workstation": workstation.name, "time_in_mins": 30},
{"operation": "Test Operation 2", "workstation": workstation.name, "time_in_mins": 30},
]
warehouse = create_warehouse("Test Warehouse for Overproduction")
setup_operations(operations)
fg = make_item("Test FG for Overproduction", {"stock_uom": "Nos", "is_stock_item": 1})
rm = make_item("Test RM for Overproduction", {"stock_uom": "Nos", "is_stock_item": 1})
routing_doc = create_routing(routing_name="Testing Route", operations=operations)
bom_doc = setup_bom(
item_code=fg.name,
routing=routing_doc.name,
raw_materials=[rm.name],
source_warehouse=warehouse,
)
for row in bom_doc.items:
make_stock_entry(
item_code=row.item_code,
target=row.source_warehouse,
qty=100,
basic_rate=100,
)
wo_doc = make_wo_order_test_record(
production_item=fg.name,
bom_no=bom_doc.name,
qty=10,
skip_transfer=1,
source_warehouse=warehouse,
)
first_operation = frappe.get_all(
"Job Card",
filters={"work_order": wo_doc.name, "sequence_id": 1},
fields=["name"],
order_by="sequence_id",
limit=1,
)[0].name
jc = frappe.get_doc("Job Card", first_operation)
from_time = add_to_date(now(), days=1)
for _ in jc.scheduled_time_logs:
jc.append(
"time_logs",
{
"from_time": from_time,
"to_time": add_to_date(from_time, days=1),
"completed_qty": 4,
},
)
jc.for_quantity = 4
jc.save()
jc.submit()
second_operation = frappe.get_all(
"Job Card",
filters={"work_order": wo_doc.name, "sequence_id": 2},
fields=["name"],
order_by="sequence_id",
limit=1,
)[0].name
jc = frappe.get_doc("Job Card", second_operation)
from_time = add_to_date(now(), days=2)
for _ in jc.scheduled_time_logs:
jc.append(
"time_logs",
{
"from_time": from_time,
"to_time": add_to_date(from_time, days=2),
"completed_qty": 4,
},
)
jc.for_quantity = 4
jc.save()
jc.submit()
s = frappe.get_doc(make_stock_entry_for_wo(wo_doc.name, "Manufacture", 6)) # overproduction
s.submit()
self.assertEqual(s.additional_costs[0].amount, 240)
self.assertEqual(s.additional_costs[1].amount, 240)
self.assertEqual(s.additional_costs[2].amount, 480)
self.assertEqual(s.additional_costs[3].amount, 480)
make_job_card(
wo_doc.name,
[
{
"name": wo_doc.operations[0].name,
"operation": "Test Operation 1",
"qty": 2,
"pending_qty": 2,
}
],
)
job_card = frappe.get_last_doc("Job Card", {"work_order": wo_doc.name})
from_time = add_to_date(now(), days=4)
job_card.append(
"time_logs",
{
"from_time": from_time,
"to_time": add_to_date(from_time, days=1),
"completed_qty": 2,
},
)
job_card.for_quantity = 2
job_card.save()
job_card.submit()
make_job_card(
wo_doc.name,
[
{
"name": wo_doc.operations[1].name,
"operation": "Test Operation 2",
"qty": 2,
"pending_qty": 2,
}
],
)
job_card = frappe.get_last_doc("Job Card", {"work_order": wo_doc.name})
from_time = add_to_date(now(), days=5)
job_card.append(
"time_logs",
{
"from_time": from_time,
"to_time": add_to_date(from_time, days=2),
"completed_qty": 2,
},
)
job_card.for_quantity = 2
job_card.save()
job_card.submit()
s2 = frappe.get_doc(make_stock_entry_for_wo(wo_doc.name, "Manufacture", 1))
s2.submit()
self.assertEqual(s2.additional_costs[0].amount, 120)
self.assertEqual(s2.additional_costs[1].amount, 120)
self.assertEqual(s2.additional_costs[2].amount, 240)
self.assertEqual(s2.additional_costs[3].amount, 240)
make_job_card(
wo_doc.name,
[
{
"name": wo_doc.operations[0].name,
"operation": "Test Operation 1",
"qty": 2,
"pending_qty": 2,
}
],
)
job_card = frappe.get_last_doc("Job Card", {"work_order": wo_doc.name})
from_time = add_to_date(now(), days=7)
job_card.append(
"time_logs",
{
"from_time": from_time,
"to_time": add_to_date(from_time, days=1),
"completed_qty": 2,
},
)
job_card.for_quantity = 2
job_card.save()
job_card.submit()
make_job_card(
wo_doc.name,
[
{
"name": wo_doc.operations[1].name,
"operation": "Test Operation 2",
"qty": 2,
"pending_qty": 2,
}
],
)
job_card = frappe.get_last_doc("Job Card", {"work_order": wo_doc.name})
from_time = add_to_date(now(), days=8)
job_card.append(
"time_logs",
{
"from_time": from_time,
"to_time": add_to_date(from_time, days=2),
"completed_qty": 2,
},
)
job_card.for_quantity = 2
job_card.save()
job_card.submit()
s = frappe.get_doc(make_stock_entry_for_wo(wo_doc.name, "Manufacture", 2))
s.submit()
self.assertEqual(s.additional_costs[0].amount, 240)
self.assertEqual(s.additional_costs[1].amount, 240)
self.assertEqual(s.additional_costs[2].amount, 480)
self.assertEqual(s.additional_costs[3].amount, 480)
s2.cancel()
s = frappe.get_doc(make_stock_entry_for_wo(wo_doc.name, "Manufacture", 3))
s.submit()
self.assertEqual(s.additional_costs[0].amount, 240)
self.assertEqual(s.additional_costs[1].amount, 240)
self.assertEqual(s.additional_costs[2].amount, 480)
self.assertEqual(s.additional_costs[3].amount, 480)
def create_bom_with_multiple_operations():
"Create a BOM with multiple operations and Material Transfer against Job Card"

4
erpnext/manufacturing/doctype/job_card_item/job_card_item.json
View File

@@ -1,5 +1,6 @@
{
"actions": [],
"allow_bulk_edit": 1,
"creation": "2018-07-09 17:20:44.737289",
"doctype": "DocType",
"editable_grid": 1,
@@ -34,6 +35,7 @@
"ignore_user_permissions": 1,
"in_list_view": 1,
"label": "Source Warehouse",
"link_filters": "[[\"Warehouse\",\"disabled\",\"=\",0],[\"Warehouse\",\"is_group\",\"=\",0]]",
"options": "Warehouse"
},
{
@@ -113,7 +115,7 @@
"index_web_pages_for_search": 1,
"istable": 1,
"links": [],
"modified": "2025-12-04 14:30:19.472294",
"modified": "2026-05-12 12:22:18.506904",
"modified_by": "Administrator",
"module": "Manufacturing",
"name": "Job Card Item",

50
erpnext/manufacturing/doctype/work_order/work_order.js
View File

@@ -12,21 +12,10 @@ frappe.ui.form.on("Work Order", {
frm.ignore_doctypes_on_cancel_all = ["Serial and Batch Bundle"];
// Set query for warehouses
frm.set_query("wip_warehouse", function () {
return {
filters: {
company: frm.doc.company,
},
};
});
frm.set_query("source_warehouse", function () {
return {
filters: {
company: frm.doc.company,
},
};
});
frm.events.set_company_filters(frm, "wip_warehouse");
frm.events.set_company_filters(frm, "source_warehouse");
frm.events.set_company_filters(frm, "fg_warehouse");
frm.events.set_company_filters(frm, "scrap_warehouse");
frm.set_query("source_warehouse", "required_items", function () {
return {
@@ -44,24 +33,6 @@ frappe.ui.form.on("Work Order", {
};
});
frm.set_query("fg_warehouse", function () {
return {
filters: {
company: frm.doc.company,
is_group: 0,
},
};
});
frm.set_query("scrap_warehouse", function () {
return {
filters: {
company: frm.doc.company,
is_group: 0,
},
};
});
// Set query for BOM
frm.set_query("bom_no", function () {
if (frm.doc.production_item) {
@@ -118,6 +89,16 @@ frappe.ui.form.on("Work Order", {
});
},
set_company_filters(frm, fieldname) {
frm.set_query(fieldname, () => {
return {
filters: {
company: frm.doc.company,
},
};
});
},
onload: function (frm) {
if (!frm.doc.status) frm.doc.status = "Draft";
@@ -348,7 +329,7 @@ frappe.ui.form.on("Work Order", {
{
fieldtype: "Data",
fieldname: "name",
label: __("Operation Id"),
label: __("Operation ID"),
},
{
fieldtype: "Float",
@@ -425,6 +406,7 @@ frappe.ui.form.on("Work Order", {
if (pending_qty) {
dialog.fields_dict.operations.df.data.push({
__checked: 1,
name: data.name,
operation: data.operation,
workstation: data.workstation,

7
erpnext/manufacturing/doctype/work_order/work_order.json
View File

@@ -1,5 +1,6 @@
{
"actions": [],
"allow_bulk_edit": 1,
"allow_import": 1,
"autoname": "naming_series:",
"creation": "2025-04-09 12:09:40.634472",
@@ -266,6 +267,7 @@
"fieldname": "wip_warehouse",
"fieldtype": "Link",
"label": "Work-in-Progress Warehouse",
"link_filters": "[[\"Warehouse\",\"disabled\",\"=\",0],[\"Warehouse\",\"is_group\",\"=\",0]]",
"mandatory_depends_on": "eval:(!doc.skip_transfer || doc.from_wip_warehouse) && !doc.track_semi_finished_goods",
"options": "Warehouse"
},
@@ -274,6 +276,7 @@
"fieldname": "fg_warehouse",
"fieldtype": "Link",
"label": "Target Warehouse",
"link_filters": "[[\"Warehouse\",\"disabled\",\"=\",0],[\"Warehouse\",\"is_group\",\"=\",0]]",
"options": "Warehouse",
"read_only_depends_on": "subcontracting_inward_order"
},
@@ -286,6 +289,7 @@
"fieldname": "scrap_warehouse",
"fieldtype": "Link",
"label": "Scrap Warehouse",
"link_filters": "[[\"Warehouse\",\"disabled\",\"=\",0],[\"Warehouse\",\"is_group\",\"=\",0]]",
"options": "Warehouse"
},
{
@@ -513,6 +517,7 @@
"fieldname": "source_warehouse",
"fieldtype": "Link",
"label": "Source Warehouse",
"link_filters": "[[\"Warehouse\",\"disabled\",\"=\",0],[\"Warehouse\",\"is_group\",\"=\",0]]",
"options": "Warehouse",
"read_only_depends_on": "eval:doc.subcontracting_inward_order"
},
@@ -706,7 +711,7 @@
"image_field": "image",
"is_submittable": 1,
"links": [],
"modified": "2026-04-17 13:42:12.374055",
"modified": "2026-05-19 12:20:38.102403",
"modified_by": "Administrator",
"module": "Manufacturing",
"name": "Work Order",

4
erpnext/manufacturing/doctype/work_order_item/work_order_item.json
View File

@@ -1,5 +1,6 @@
{
"actions": [],
"allow_bulk_edit": 1,
"creation": "2016-04-18 07:38:26.314642",
"doctype": "DocType",
"editable_grid": 1,
@@ -53,6 +54,7 @@
"ignore_user_permissions": 1,
"in_list_view": 1,
"label": "Source Warehouse",
"link_filters": "[[\"Warehouse\",\"disabled\",\"=\",0],[\"Warehouse\",\"is_group\",\"=\",0]]",
"options": "Warehouse",
"read_only_depends_on": "eval:parent.subcontracting_inward_order && doc.is_customer_provided_item"
},
@@ -207,7 +209,7 @@
"grid_page_length": 50,
"istable": 1,
"links": [],
"modified": "2025-12-02 11:16:05.081613",
"modified": "2026-05-12 12:05:16.687866",
"modified_by": "Administrator",
"module": "Manufacturing",
"name": "Work Order Item",

33
erpnext/stock/doctype/landed_cost_taxes_and_charges/landed_cost_taxes_and_charges.json
View File

@@ -1,5 +1,6 @@
{
"actions": [],
"allow_bulk_edit": 1,
"creation": "2014-07-11 11:51:00.453717",
"doctype": "DocType",
"editable_grid": 1,
@@ -13,7 +14,10 @@
"amount",
"base_amount",
"has_corrective_cost",
"has_operating_cost"
"has_operating_cost",
"operation_id",
"qty",
"operating_component"
],
"fields": [
{
@@ -78,13 +82,38 @@
"fieldtype": "Check",
"label": "Has Operating Cost",
"read_only": 1
},
{
"fieldname": "operation_id",
"fieldtype": "Data",
"hidden": 1,
"label": "Operation ID",
"no_copy": 1,
"read_only": 1
},
{
"fieldname": "qty",
"fieldtype": "Float",
"hidden": 1,
"label": "Qty",
"no_copy": 1,
"non_negative": 1,
"read_only": 1
},
{
"fieldname": "operating_component",
"fieldtype": "Data",
"hidden": 1,
"label": "Operating Component",
"no_copy": 1,
"read_only": 1
}
],
"grid_page_length": 50,
"index_web_pages_for_search": 1,
"istable": 1,
"links": [],
"modified": "2025-07-16 15:27:59.175530",
"modified": "2026-05-19 12:21:07.953801",
"modified_by": "Administrator",
"module": "Stock",
"name": "Landed Cost Taxes and Charges",

3
erpnext/stock/doctype/landed_cost_taxes_and_charges/landed_cost_taxes_and_charges.py
View File

@@ -22,9 +22,12 @@ class LandedCostTaxesandCharges(Document):
expense_account: DF.Link | None
has_corrective_cost: DF.Check
has_operating_cost: DF.Check
operating_component: DF.Data | None
operation_id: DF.Data | None
parent: DF.Data
parentfield: DF.Data
parenttype: DF.Data
qty: DF.Float
# end: auto-generated types
pass

39
erpnext/stock/doctype/stock_entry/stock_entry.py
View File

@@ -9,7 +9,7 @@ import frappe
from frappe import _, bold
from frappe.model.mapper import get_mapped_doc
from frappe.query_builder import DocType
from frappe.query_builder.functions import Sum
from frappe.query_builder.functions import Max, Sum
from frappe.utils import (
cint,
comma_or,
@@ -3895,28 +3895,33 @@ def get_work_order_details(work_order, company):
}
def get_consumed_operating_cost(wo_name, bom_no):
def get_consumed_operating_cost(wo_name, bom_no, operation_id):
table = frappe.qb.DocType("Stock Entry")
child_table = frappe.qb.DocType("Landed Cost Taxes and Charges")
query = (
frappe.qb.from_(child_table)
.join(table)
.on(child_table.parent == table.name)
.select(Sum(child_table.amount).as_("consumed_cost"))
.select(
Sum(child_table.amount).as_("consumed_cost"),
Sum(child_table.qty).as_("consumed_qty"),
child_table.operating_component,
)
.where(
(table.docstatus == 1)
& (table.work_order == wo_name)
& (table.purpose == "Manufacture")
& (table.bom_no == bom_no)
& (child_table.has_operating_cost == 1)
& (child_table.operation_id == operation_id)
)
.groupby(child_table.operation_id, child_table.operating_component)
)
cost = query.run(pluck="consumed_cost")
return cost[0] if cost and cost[0] else 0
return query.run(as_dict=True)
def get_operating_cost_per_unit(work_order=None, bom_no=None):
operating_cost_per_unit = 0
def get_remaining_operating_cost(work_order=None, bom_no=None):
remaining_operating_cost = 0
if work_order:
if (
bom_no
@@ -3931,23 +3936,23 @@ def get_operating_cost_per_unit(work_order=None, bom_no=None):
bom_no = work_order.bom_no
for d in work_order.get("operations"):
consumed_op_cost = get_consumed_operating_cost(work_order.name, bom_no, d.name) or []
cost = 0
for row in consumed_op_cost:
cost += flt(row.consumed_cost)
if flt(d.completed_qty):
if not (remaining_qty := flt(d.completed_qty - work_order.produced_qty)):
continue
operating_cost_per_unit += (
flt(d.actual_operating_cost - get_consumed_operating_cost(work_order.name, bom_no))
/ remaining_qty
)
remaining_operating_cost += flt(d.actual_operating_cost - cost)
elif work_order.qty:
operating_cost_per_unit += flt(d.planned_operating_cost) / flt(work_order.qty)
remaining_operating_cost += flt(d.planned_operating_cost) / flt(work_order.qty)
# Get operating cost from BOM if not found in work_order.
if not operating_cost_per_unit and bom_no:
if not remaining_operating_cost and bom_no:
bom = frappe.db.get_value("BOM", bom_no, ["operating_cost", "quantity"], as_dict=1)
if bom.quantity:
operating_cost_per_unit = flt(bom.operating_cost) / flt(bom.quantity)
remaining_operating_cost = flt(bom.operating_cost) / flt(bom.quantity)
return operating_cost_per_unit
return remaining_operating_cost
def get_used_alternative_items(