diff --git a/erpnext/accounts/doctype/sales_invoice/sales_invoice.js b/erpnext/accounts/doctype/sales_invoice/sales_invoice.js
index 097d4f1ad03..7597eec0e57 100644
--- a/erpnext/accounts/doctype/sales_invoice/sales_invoice.js
+++ b/erpnext/accounts/doctype/sales_invoice/sales_invoice.js
@@ -179,12 +179,31 @@ erpnext.accounts.SalesInvoiceController = class SalesInvoiceController extends (
 						: "Inter Company Purchase Invoice";
 
 				me.frm.add_custom_button(
-					button_label,
+					__(button_label),
 					function () {
 						me.make_inter_company_invoice();
 					},
 					__("Create")
 				);
+
+				frappe.call({
+					method: "erpnext.accounts.doctype.sales_invoice.sales_invoice.get_received_items",
+					args: {
+						reference_name: me.frm.doc.name,
+						doctype: "Purchase Invoice",
+						reference_fieldname: "sales_invoice_item",
+					},
+					callback: function (r) {
+						if (r.exc) return;
+						const received_items = r.message || {};
+						const has_pending_qty = me.frm.doc.items.some(
+							(item) => flt(item.qty) - flt(received_items[item.name] || 0) > 0
+						);
+						if (!has_pending_qty) {
+							me.frm.remove_custom_button(__(button_label), __("Create"));
+						}
+					},
+				});
 			}
 		}
 
diff --git a/erpnext/accounts/doctype/sales_invoice/sales_invoice.py b/erpnext/accounts/doctype/sales_invoice/sales_invoice.py
index 5408ebd283a..a7967de15a2 100644
--- a/erpnext/accounts/doctype/sales_invoice/sales_invoice.py
+++ b/erpnext/accounts/doctype/sales_invoice/sales_invoice.py
@@ -2793,7 +2793,7 @@ def make_inter_company_transaction(doctype, source_name, target_doc=None):
 			"rate": "rate",
 		},
 		"postprocess": update_item,
-		"condition": lambda doc: doc.qty > 0,
+		"condition": lambda doc: doc.qty - received_items.get(doc.name, 0.0) > 0,
 	}
 
 	if doctype in ["Sales Invoice", "Sales Order"]:
@@ -2834,10 +2834,19 @@ def make_inter_company_transaction(doctype, source_name, target_doc=None):
 		set_missing_values,
 	)
 
+	if not doclist.get("items"):
+		frappe.throw(
+			_(
+				"Cannot create Intercompany {0}. All items in the source {1} have already been fully invoiced. "
+				"Please check the existing linked {2}s."
+			).format(target_doctype, doctype, target_doctype)
+		)
+
 	return doclist
 
 
-def get_received_items(reference_name, doctype, reference_fieldname):
+@frappe.whitelist()
+def get_received_items(reference_name: str, doctype: str, reference_fieldname: str):
 	reference_field = "inter_company_invoice_reference"
 	if doctype == "Purchase Order":
 		reference_field = "inter_company_order_reference"
@@ -2850,20 +2859,19 @@ def get_received_items(reference_name, doctype, reference_fieldname):
 	target_doctypes = frappe.get_all(
 		doctype,
 		filters=filters,
-		as_list=True,
+		pluck="name",
 	)
-
+	received_items_map = {}
 	if target_doctypes:
-		target_doctypes = list(target_doctypes[0])
-
-	received_items_map = frappe._dict(
-		frappe.get_all(
+		received_items_data = frappe.get_all(
 			doctype + " Item",
 			filters={"parent": ("in", target_doctypes)},
 			fields=[reference_fieldname, "qty"],
-			as_list=1,
 		)
-	)
+		for item in received_items_data:
+			key = item.get(reference_fieldname)
+			if key:
+				received_items_map[key] = received_items_map.get(key, 0.0) + flt(item.qty)
 
 	return received_items_map
 
diff --git a/erpnext/accounts/doctype/sales_invoice/test_sales_invoice.py b/erpnext/accounts/doctype/sales_invoice/test_sales_invoice.py
index 1be06706100..8ae7ff0c518 100644
--- a/erpnext/accounts/doctype/sales_invoice/test_sales_invoice.py
+++ b/erpnext/accounts/doctype/sales_invoice/test_sales_invoice.py
@@ -3000,6 +3000,67 @@ class TestSalesInvoice(ERPNextTestSuite):
 		frappe.local.enable_perpetual_inventory["_Test Company 1"] = old_perpetual_inventory
 		frappe.db.set_single_value("Stock Settings", "allow_negative_stock", old_negative_stock)
 
+	def test_restrict_inter_company_pi_when_sales_invoice_qty_fully_consumed(self):
+		item_code_1 = "_Test IC Item 1"
+		item_code_2 = "_Test IC Item 2"
+
+		create_item(item_code_1, is_stock_item=1)
+		create_item(item_code_2, is_stock_item=1)
+
+		si = create_sales_invoice(
+			company="Wind Power LLC",
+			customer="_Test Internal Customer",
+			item_code=item_code_1,
+			debit_to="Debtors - WP",
+			warehouse="Stores - WP",
+			income_account="Sales - WP",
+			expense_account="Cost of Goods Sold - WP",
+			cost_center="Main - WP",
+			currency="USD",
+			qty=3,
+			do_not_save=1,
+		)
+		si.selling_price_list = "_Test Price List Rest of the World"
+		si.append(
+			"items",
+			{
+				"item_code": item_code_2,
+				"item_name": item_code_2,
+				"description": item_code_2,
+				"warehouse": "Stores - WP",
+				"qty": 2,
+				"uom": "Nos",
+				"stock_uom": "Nos",
+				"rate": 100,
+				"price_list_rate": 100,
+				"income_account": "Sales - WP",
+				"expense_account": "Cost of Goods Sold - WP",
+				"cost_center": "Main - WP",
+				"conversion_factor": 1,
+			},
+		)
+
+		si.submit()
+
+		target_doc = make_inter_company_transaction("Sales Invoice", si.name)
+
+		for item in target_doc.items:
+			item.update(
+				{
+					"expense_account": "Cost of Goods Sold - _TC1",
+					"cost_center": "Main - _TC1",
+				}
+			)
+
+		target_doc.submit()
+		self.assertEqual(len(target_doc.items), 2)
+		self.assertEqual([item.qty for item in target_doc.items], [3, 2])
+		with self.assertRaisesRegex(
+			frappe.ValidationError,
+			"already been fully invoiced",
+		):
+			make_inter_company_transaction("Sales Invoice", si.name)
+
 	def test_sle_for_target_warehouse(self):
 		se = make_stock_entry(
 			item_code="138-CMS Shoe",