diff --git a/erpnext/selling/doctype/sales_order/sales_order.js b/erpnext/selling/doctype/sales_order/sales_order.js
index 4e6f8203f58..3e0425c1201 100644
--- a/erpnext/selling/doctype/sales_order/sales_order.js
+++ b/erpnext/selling/doctype/sales_order/sales_order.js
@@ -1179,7 +1179,7 @@ erpnext.selling.SalesOrderController = class SalesOrderController extends erpnex
 
 	make_purchase_order() {
 		let pending_items = this.frm.doc.items.some((item) => {
-			let pending_qty = flt(item.stock_qty) - flt(item.ordered_qty);
+			const pending_qty = flt(item.stock_qty) - this.get_ordered_qty(item, this.frm.doc);
 			return pending_qty > 0;
 		});
 		if (!pending_items) {
@@ -1333,8 +1333,10 @@ erpnext.selling.SalesOrderController = class SalesOrderController extends erpnex
 			// calculate ordered qty based on packed items in case of product bundle
 			let packed_items = so.packed_items.filter((pi) => pi.parent_detail_docname == item.name);
 			if (packed_items && packed_items.length) {
-				ordered_qty = packed_items.reduce((sum, pi) => sum + flt(pi.ordered_qty), 0);
-				ordered_qty = ordered_qty / packed_items.length;
+				const all_packed_items_ordered = packed_items.every(
+					(pi) => flt(pi.ordered_qty) >= flt(pi.qty)
+				);
+				ordered_qty = all_packed_items_ordered ? item.stock_qty : 0;
 			}
 		}
 		return ordered_qty;
diff --git a/erpnext/selling/doctype/sales_order/sales_order.py b/erpnext/selling/doctype/sales_order/sales_order.py
index eb6134d4259..a6f1cf4b666 100755
--- a/erpnext/selling/doctype/sales_order/sales_order.py
+++ b/erpnext/selling/doctype/sales_order/sales_order.py
@@ -1465,7 +1465,8 @@ def make_purchase_order_for_default_supplier(source_name, selected_items=None, t
 						"pricing_rules",
 					],
 					"postprocess": update_item_for_packed_item,
-					"condition": lambda doc: doc.parent_item in items_to_map,
+					"condition": lambda doc: doc.parent_item in items_to_map
+					and flt(doc.ordered_qty) < flt(doc.qty),
 				},
 			},
 			target_doc,
@@ -1603,7 +1604,8 @@ def make_purchase_order(source_name, selected_items=None, target_doc=None):
 					"pricing_rules",
 				],
 				"postprocess": update_item_for_packed_item,
-				"condition": lambda doc: doc.parent_item in items_to_map,
+				"condition": lambda doc: doc.parent_item in items_to_map
+				and flt(doc.ordered_qty) < flt(doc.qty),
 			},
 		},
 		target_doc,