diff --git a/erpnext/manufacturing/report/bom_variance_report/test_bom_variance_report.py b/erpnext/manufacturing/report/bom_variance_report/test_bom_variance_report.py
new file mode 100644
index 00000000000..e70bad995b4
--- /dev/null
+++ b/erpnext/manufacturing/report/bom_variance_report/test_bom_variance_report.py
@@ -0,0 +1,108 @@
+# Copyright (c) 2026, Frappe Technologies Pvt. Ltd. and Contributors
+# See license.txt
+
+import frappe
+
+from erpnext.manufacturing.doctype.work_order.mapper import make_stock_entry
+from erpnext.manufacturing.doctype.work_order.test_work_order import make_wo_order_test_record
+from erpnext.manufacturing.report.bom_variance_report.bom_variance_report import execute
+from erpnext.stock.doctype.stock_entry import test_stock_entry
+from erpnext.tests.utils import ERPNextTestSuite
+
+
+class TestBOMVarianceReport(ERPNextTestSuite):
+	def setUp(self):
+		self.production_item = "_Test FG Item"
+		self.warehouse = "_Test Warehouse - _TC"
+		self.bom_no = frappe.db.get_value(
+			"BOM", {"item": self.production_item, "is_active": 1, "is_default": 1}
+		)
+		self.raw_materials = self.get_bom_raw_materials()
+
+		self.overproduction_percentage = frappe.db.get_single_value(
+			"Manufacturing Settings", "overproduction_percentage_for_work_order"
+		)
+		frappe.db.set_single_value("Manufacturing Settings", "overproduction_percentage_for_work_order", 100)
+
+	def tearDown(self):
+		frappe.db.set_single_value(
+			"Manufacturing Settings",
+			"overproduction_percentage_for_work_order",
+			self.overproduction_percentage,
+		)
+
+	def get_bom_raw_materials(self):
+		return {
+			row.item_code: row.qty
+			for row in frappe.get_all(
+				"BOM Item", filters={"parent": self.bom_no}, fields=["item_code", "qty"]
+			)
+		}
+
+	def create_over_produced_work_order(self, ordered_qty=2, produced_qty=3):
+		work_order = make_wo_order_test_record(
+			item=self.production_item,
+			qty=ordered_qty,
+			source_warehouse=self.warehouse,
+			skip_transfer=1,
+		)
+
+		for item_code in self.raw_materials:
+			test_stock_entry.make_stock_entry(
+				item_code=item_code, target=self.warehouse, qty=100, basic_rate=100
+			)
+
+		stock_entry = frappe.get_doc(make_stock_entry(work_order.name, "Manufacture", produced_qty))
+		stock_entry.submit()
+
+		work_order.reload()
+		self.assertEqual(work_order.produced_qty, produced_qty)
+		return work_order
+
+	def run_report(self, **extra):
+		filters = frappe._dict({"bom_no": self.bom_no, **extra})
+		return execute(filters)[1]
+
+	def test_over_produced_work_order_appears_with_planned_and_actual(self):
+		work_order = self.create_over_produced_work_order(ordered_qty=2, produced_qty=3)
+
+		data = self.run_report(work_order=work_order.name)
+
+		summary_rows = [row for row in data if row.get("work_order") == work_order.name]
+		self.assertEqual(len(summary_rows), 1)
+
+		summary = summary_rows[0]
+		self.assertEqual(summary.get("production_item"), self.production_item)
+		self.assertEqual(summary.get("bom_no"), self.bom_no)
+		self.assertEqual(summary.get("qty"), 2)
+		self.assertEqual(summary.get("produced_qty"), 3)
+
+		raw_material_rows = {
+			row.get("raw_material_code"): row for row in data if row.get("raw_material_code")
+		}
+		for item_code, per_unit_qty in self.raw_materials.items():
+			self.assertIn(item_code, raw_material_rows)
+			# planned/required qty scales with the ordered qty on the work order
+			self.assertEqual(raw_material_rows[item_code].get("required_qty"), per_unit_qty * 2)
+
+	def test_bom_no_filter_returns_over_produced_orders(self):
+		work_order = self.create_over_produced_work_order(ordered_qty=2, produced_qty=3)
+
+		data = self.run_report()
+
+		matched = [row for row in data if row.get("work_order") == work_order.name]
+		self.assertEqual(len(matched), 1)
+		self.assertEqual(matched[0].get("bom_no"), self.bom_no)
+
+	def test_work_order_without_over_production_is_excluded(self):
+		work_order = make_wo_order_test_record(
+			item=self.production_item,
+			qty=2,
+			source_warehouse=self.warehouse,
+			skip_transfer=1,
+		)
+
+		data = self.run_report(work_order=work_order.name)
+
+		matched = [row for row in data if row.get("work_order") == work_order.name]
+		self.assertEqual(matched, [])