fix: stop asking for a manufacturing entry when process loss explains the shortfall

When a previous operation manufactured less than the current job card
is completing, the error always said 'Submit the manufacturing entry
for the operation first' — even when the entry was already submitted
and the missing quantity was booked as process loss, which made the
advice a dead end.

Sum the process loss of the previous operation's job cards alongside
the manufactured quantity. When manufactured + process loss covers the
requested quantity, say the shortfall is process loss so the user
knows to reduce the completed quantity; keep the submit-first message
for genuinely pending manufacturing entries.

(cherry picked from commit 1e22695eae)

# Conflicts:
#	erpnext/manufacturing/doctype/job_card/job_card.py
This commit is contained in:
Mihir Kandoi
2026-08-08 14:45:08 +05:30
committed by Mergify
parent e822efe6a1
commit 104c8df765

View File

@@ -1342,6 +1342,57 @@ class JobCard(Document):
if not (self.work_order and self.sequence_id):
return
<<<<<<< HEAD
=======
current_operation_qty = self.get_current_operation_completed_qty()
for row in self.get_previous_operations():
if self.track_semi_finished_goods:
self.validate_previous_operation_manufactured_qty(row, current_operation_qty)
else:
self.validate_previous_operation(row, current_operation_qty)
def get_previous_operations(self):
previous_operations = frappe.get_all(
"Work Order Operation",
fields=["name", "operation", "status", "completed_qty", "sequence_id", "finished_good"],
filters={"docstatus": 1, "parent": self.work_order, "sequence_id": ("<", self.sequence_id)},
order_by="sequence_id, idx",
)
if self.track_semi_finished_goods and previous_operations:
totals = self.get_manufactured_qty_per_operation([row.name for row in previous_operations])
for row in previous_operations:
operation_totals = totals.get(row.name)
row.manufactured_qty = flt(operation_totals and operation_totals.manufactured_qty)
row.process_loss_qty = flt(operation_totals and operation_totals.process_loss_qty)
return previous_operations
def get_manufactured_qty_per_operation(self, operation_ids):
job_card = frappe.qb.DocType("Job Card")
data = (
frappe.qb.from_(job_card)
.select(
job_card.operation_id,
Sum(job_card.manufactured_qty).as_("manufactured_qty"),
Sum(job_card.process_loss_qty).as_("process_loss_qty"),
)
.where(
(job_card.work_order == self.work_order)
& (job_card.docstatus == 1)
& (IfNull(job_card.is_corrective_job_card, 0) == 0)
& (job_card.operation_id.isin(operation_ids))
)
.groupby(job_card.operation_id)
).run(as_dict=True)
return {row.operation_id: row for row in data}
def get_current_operation_completed_qty(self):
>>>>>>> 1e22695eae (fix: stop asking for a manufacturing entry when process loss explains the shortfall)
current_operation_qty = 0.0
data = self.get_current_operation_data()
if data and len(data) > 0:
@@ -1377,6 +1428,7 @@ class JobCard(Document):
OperationSequenceError,
)
<<<<<<< HEAD
if row.completed_qty < current_operation_qty:
frappe.throw(
_(
@@ -1388,6 +1440,49 @@ class JobCard(Document):
bold(row.operation),
)
)
=======
if not manufactured_qty:
frappe.throw(
_(
"Job Card {0}: As per the sequence of the operations in the work order {1}, submit the manufacturing entry for the operation {2} before the operation {3}."
).format(
bold(self.name),
bold(get_link_to_form("Work Order", self.work_order)),
bold(row.operation),
bold(self.operation),
),
OperationSequenceError,
)
if manufactured_qty >= current_operation_qty:
return
if manufactured_qty + flt(row.process_loss_qty) >= current_operation_qty:
frappe.throw(
_(
"The completed quantity {0} of an operation {1} cannot be greater than the manufactured quantity {2} of a previous operation {3}, as {4} was booked as process loss there."
).format(
bold(self.get_qty_with_uom(current_operation_qty)),
bold(self.operation),
bold(self.get_qty_with_uom(manufactured_qty, row.finished_good)),
bold(row.operation),
bold(self.get_qty_with_uom(flt(row.process_loss_qty), row.finished_good)),
),
OperationSequenceError,
)
>>>>>>> 1e22695eae (fix: stop asking for a manufacturing entry when process loss explains the shortfall)
frappe.throw(
_(
"The completed quantity {0} of an operation {1} cannot be greater than the manufactured quantity {2} of a previous operation {3}. Submit the manufacturing entry for the operation {3} first."
).format(
bold(self.get_qty_with_uom(current_operation_qty)),
bold(self.operation),
bold(self.get_qty_with_uom(manufactured_qty, row.finished_good)),
bold(row.operation),
),
OperationSequenceError,
)
def validate_work_order(self):
if self.is_work_order_closed():